Industrial Plants / Complete solvent recovery plants
Your complete turnkey solution
Are you looking for a turnkey solution for your complex solvent recovery? We are your partner for the entire system. DeltaMem develops highly integrated, customised plants that intelligently combine technologies such as distillation and pervaporation.
Our approach: holistic expertise
The success of a solvent recovery plant depends on the optimal coordination of all process steps. Our strength lies in in taking a holistic view of the entire system rather than focusing on individual technologies. Working closely with you, we determine the most effective solution for your specific requirements.
- Process guarantee: Drawing on more than 40 years of experience and valid laboratory tests, we guarantee the performance of our industrial plants.
- Technology integration: We combine thermal and membrane processes into fully integrated hybrid systems.
- Longevity: Our plants are designed for continuous industrial use and have been proven effective in practice for more than 20 years.
From conception to the finished plant
We deliver a turnkey, pre-assembled unit (“skid-mounted unit”) or support you with on-site installation. We tailor the scope of delivery exactly to your requirements.
Engineering and automation
Our scope of services covers everything from conceptual to detailed engineering. We can deliver turnkey plants, fully automated plants or provide precise functional specifications for integration into your existing control system.
Manufacture and delivery
We supply all required components and key equipment, including our proprietary membrane modules, which are manufactured in-house. Pre-assembly as a “skid-mounted unit” takes place in our own production facilities or in those of our partners.
Commissioning and support
We provide commissioning and support, accompanying the plant start-up ensuring stable operation in line with specified performance. Our services also include the training of your staff and providing a free off-line assessment of the plant performance.
Fields of application and specifications
Our customised total plants are used in the most demanding markets and are designed to process a wide range of solvents.
- Markets: Pharma, biopolymers, nutraceuticals, bioethanol and fine chemicals.
- Solvents: Ethanol, isopropanol, THF, acetonitrile, acetone, methyl acetate, ethyl acetate and many more.
- Capacities: From a few litres per hour up to 4,000 l/h.
- Certifications: ATEX, PED and GMP-compliant design.
Frequently asked questions
What does "process guarantee" mean at DeltaMem?
Process guarantee means that we guarantee the performance of the industrial plant we develop. This guarantee is based on our many years of experience and the results of our laboratory tests conducted using your original products.
What is a hybrid plant?
A hybrid plant is an integrated total plant that intelligently combines different separation technologies, such as distillation, pervaporation and/or vapour permeation. This approach to process intensification often results in a solution that is more compact, efficient and sustainable than using a single technology.
Is a customised solvent recovery plant more expensive than a standard solution?
A customised plant is designed exactly for your process, often leading to lower energy consumption and higher recovery rates. This reduces the total cost of ownership (TCO) and often enables the investment to be amortised more quickly than with a standard solution.
How flexible is DeltaMem's scope of delivery?
Highly flexible. Our standard scope of delivery includes the engineering, the equipment and the pre-assembled plants. You can handle the automation and integration into your control system yourself; in this case, DeltaMem will provide you with detailed specifications. Alternatively, we can deliver a fully turnkey solution, including automation and commissioning.