Industrial Plants /Thermal separation processes
The smarter component
You are not simply looking for a single component, but for the assurance that it will function perfectly within your overall process. As an experienced plant developer, we bring our in-depth understanding of process engineering into the design of every individual component.
Our expertise
in process intensification
We do not regard a distillation column or a heat exchanger as an isolated component, but as an integral part of a fully functioning overall process. This approach enables us to develop high-performance components.
- Design based on practice: We continuously validate our design software using real-world operating data from our own complex, integrated plants.
- Full control: We develop critical components, such as vacuum condensers, entirely in-house to maintain full control over performance and quality.
Design of separation processes
We offer a range of stand-alone components tailored to the specific process engineering requirements of the pharmaceutical and fine chemical industries.
Distillation
We supply distillation and rectification columns for a wide variety of separation tasks. Using state-of-the-art simulation software (ChemCAD), we design the optimal column for your needs. We validate these simulations with our own laboratory data to ensure the required number of theoretical stages and the final design.
Evaporation
Our falling-film evaporators and spiral coil heat exchangers are designed for the gentle and efficient concentration of your products. The design is based on our proven in-house software and real-world operating data.
Stripping
We provide customised stripping columns for the removal of volatile components from liquid streams. You benefit from our experience in overall plant engineering: we design the column internals precisely for maximum purity with minimal energy consumption.
Frequently asked questions
How does DeltaMem ensure that the performance data is accurate in practice?
Our design is not based solely on theoretical software. DeltaMem continuously validates its design tools with real-world operating data from its own complex integrated plants. The promised performance is therefore proven in industrial practice, not merely in simulation.
What advantage does DeltaMem's heat exchanger design offer?
A core competence of DeltaMem is the design of high-efficiency shell-and-tube and spiral coil heat exchangers. These equipment are developed completely in-house, ensuring full control over performance and allows for precise adjustment to the thermodynamic requirements of your specific process.
Does DeltaMem provide only the component or also the engineering for integration?
DeltaMem offers both. You can purchase a stand-alone component or process expertise in the design and seamless integration of the component into your existing or new plant.
How does DeltaMem validate the design of a distillation column?
DeltaMem employs a two-stage process: first, our experts simulate the separation task. Subsequently, they correlate and verify these simulation results with concrete measurement data from our own laboratory tests to confirm the number of theoretical stages and the final design.