Industrial Plant / Complete Solvent Recovery Plants
YOUR TURNKEY SOLUTION
Are you looking for a turnkey solution for your complex solvent recovery? We are your partner for every stage of the process. DeltaMem develops highly integrated, customised process plants that intelligently combine technologies such as distillation and pervaporation.
Our approach: complete system expertise
The success of a solvent recovery plant depends on how efficiently process steps work together. Our strength lies in taking a holistic view of the entire system rather than focusing on individual technologies. Working closely with you, we identify the most effective solution for your specific requirements.
- Performance guarantee: Drawing on more than 40 years of experience and valid laboratory testing, we guarantee the performance of our industrial process plants.
- Technology integration: We combine thermal and membrane processes into fully integrated hybrid systems.
- Proven reliability: Our process plants are designed for continuous industrial operation and have been proven effective in the field for more than 20 years.
FROM CONCEPT TO COMMISSIONED PLANT
We deliver a pre-assembled turnkey unit (“skid-mounted unit”) or support you with on-site installation and commissioning. The scope is tailored to your specific requirements.
Engineering and automation
Our scope of services covers every stage from conceptual to detailed engineering. We can deliver turnkey, fully automated process plants or provide detailed functional specifications for integration into your existing control system.
Manufacturing and delivery
We supply all required components and key equipment, including our proprietary membrane modules, which are manufactured in-house. Pre-assembly as a “skid-mounted unit” takes place in our own production facilities or in those of our trusted partners.
Commissioning and support
We provide commissioning and support, assisting with the plant start-up and ensuring stable operation in line with specified performance. Our services also include training your staff and providing a free offline assessment of plant performance.
Fields of application and specifications
Our customised turnkey process plants are used in some of the most demanding industries and are designed to process a wide range of solvents.
- Markets: Pharma, biopolymers, nutraceuticals, bioethanol and fine chemicals.
- Solvents: Ethanol, isopropanol, THF, acetonitrile, acetone, methyl acetate, ethyl acetate and many more.
- Capacities: From a few litres per hour up to 4,000 l/h.
- Certifications: ATEX, PED and GMP-compliant design.
Frequently asked questions
What does "process guarantee" mean at DeltaMem?
Process guarantee means that we stand behind the performance of the industrial plant we design and deliver. This guarantee is based on our many years of experience, supported by laboratory testing carried out using your original process media.
What is a hybrid plant?
A hybrid plant is an integrated system that combines different separation technologies, such as distillation, pervaporation and/or vapour permeation. This approach to process intensification often results in a solution that is more compact, efficient and sustainable than a solution based on a single technology.
Is a customised solvent recovery plant more expensive than a standard solution?
A customised process plant is designed specifically for your process, often resulting in lower energy consumption and higher recovery rates. This reduces the total cost of ownership (TCO) and can deliver a faster payback than a standard solution.
How flexible is DeltaMem's scope of delivery?
Very flexible. Our standard scope of supply includes engineering, equipment and pre-assembled process plants. If you prefer to manage the automation and integration into your existing control system in-house, DeltaMem will provide detailed specifications. Alternatively, we can deliver a fully turnkey solution, including automation and commissioning.